Agricultural Machinery

Automating the Future of Agriculture

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Automated Onion De-Topper

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Vegetable Nursery ProTray Dibbler & Seeder

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Collaboration with ICAR-IIHR

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Machinery to withstand rugged use

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Simple and easy operation

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Onion De-Topper

De-topping is the post-harvest process of removing or cutting the top tail after the onions are harvested. This machine automates the manual process of de-topping the onions.

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Nursery Dibbler & Seeder

Pro-Trays are used for the production of good variety seedlings. The Vegetable Nursery Pro-tray Dibbler & Seeder allows the seeding of nursery pro trays automatically, accurately and quickly.

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Onion De-Topper

Model : CE-2463

De-topping is the post-harvest process of removing or cutting the top tail after the onions are harvested. Currently this process is carried out manually by workers who cut the top tails using a rotary or fixed blade. This is labor intensive work , time consuming and very cumbersome.

The Onion De-Topper, a first-of-its-kind machine from Concorde Engineering Works has been developed jointly with Indian Institute of Horticultural Research, (ICAR-IIHR) a premier Central Horticultural Research Institute. Following extensive testing and  on-field trials, the machine has been certified for proper and complete functioning.  Concorde Engineering Works has been issued a license by ICAR-IIHR to commercially manufacture and market the machines.

 

Highlights

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Automate the currently manual process of de-topping onions

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Process up to 1.2 Tons of Onions every hour

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Rugged construction to withstand farm usage

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Jointly developed with Indian Institute of Horticultural Research, (ICAR-IIHR)

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Extensively Tested and Certified for Proper and Complete Functioning

FEATURES

Conveyor to feed Onions

The harvested onions are directly loaded onto the conveyor-based feeder in the machine.

De-topping of Onions

The conveyor feeds the onions onto a set of specially-designed Rollers which remove the stem without damaging the onions.

De-topped Onions collected in tray

The de-topped onions are pushed out by the rollers into a holding tray which can be checked for any onions that may have not been de-topped before being bagged.

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Specifications

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Power

4 HP (3KW), 3 Phase, 440 V AC

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Optional

Single Phase 240 V AC

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Output Capacity

1.2 Tons / Hour

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Dimensions (mm)

2400 (L) x 1400 (W) x 1200 (H)

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Weight

650 Kgs

Nursery Pro-tray dibbler & seeder

The Nursery Pro-tray Dibbler & Seeder allows the seeding of nursery pro-trays automatically, accurately and quickly. The Nursery pro-trays are fed into the machine and the dibbling, seeding and topping soil medium is carried out seamlessly by the machine. The machine is most suitable for dibbling & seeding vegetable seeds in to nursery trays.

The machine has been jointly developed with ICAR-IIHR a premier Central Horticultural Research Institute based in Bangalore. The machine has been thoroughly tested using different varieties and sizes of seeds and certified for commercial use. ICAR-IIHR has issued a license to commercially manufacture the machine to Concorde Engineering Works, Bangalore.

 

Highlights

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Automate the dibbling & seeding of nursery pro-trays

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Touch-screen control for easy operation

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Ability to process 180-200 trays per hour

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Jointly developed with Indian Institute of Horticultural Research, (ICAR-IIHR)

N

Extensively Tested and Certified for Proper and Complete Functioning

FEATURES

Feed pro-trays through Conveyor

The pro-trays are carried in a conveyor which is continuously indexing in steps, using a high-quality servo motor and control system

Dibbling of tray cells

Dibbling of nursery tray cells is done using a pneumatic cylinder with a row of Dibbler pegs made of Aluminium

Holding seeds for seeding

Seeds are held in a continuously vibrating tray and a series of nozzles connected with a vacuum manifold block fitted to the oscillating  robotic arm picks a single seed per nozzle and drops it straight into the dibbled trays.

Seeding

The critical process of singulation of seeds is consistently achieved by an innovative vibratory tray and needles with a fine orifice for pickup, avoiding double seed pickup and missed seeds. The machine can handle a wide variety of  sizes and shapes of seeds with the help of different sizes of nozzles provided with the machine.

Topping up with soil media

After the seeds are dropped , the trays are passed onto a continuously moving conveyor belt, where the topping media is spread across the pro-tray.

Touch-screen control panel

The entire process is controlled by a Programmable Logic Control (PLC). The control system is designed to be on-par with machine tool standards for continuous duty and trouble free operation. The HMI Panel allows you to change the vital parameters such as pickup-drop delay, conveyer speed and other functions.

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Specifications

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Propagation Tray

Dimenstion – 530 x 275 x 40 mm

Cell Matrix  – 14 x 7 ( 98 Cells)

Top Diameter of Cell  – 30 mm

Bottom Diameter of Cell – 25 mm

Height of Cell – 30 mm

Center Distance between Cells – 37.0 mm

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Power

3 HP, 3 Phase, 440 V AC

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Air Compressor

2 HP, 3 Phase, 440 V, 160 Lt Tank Capacity, 8 Bar Max Pressure with cut off valves

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Output Capacity

180- 200 Trays per Hour (200 X 98 = 19600 Seeds Per Hour)

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Dimensions (mm)

2700 (L) x 1550 (W) x 1650 (H)